Custom Hydraulic Vertical Forward Push Type Quick Change Roll Corrugating Machine

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Hydraulic Vertical Forward Push Type Quick Change Roll Corrugating Machine

Hydraulic Vertical Forward Push Type Quick Change Roll Corrugating Machine

Product Features

1. Paste-Free Plate Design: The corrugating machine adopts a paste-free plate design, with the paste roller running in the opposite direction compared to traditional machines. This design prevents surplus pulp from splashing out and being wasted. Additionally, there is a specific distance between the corrugating roll and the paste, ensuring the paste does not dry out. In contrast, traditional machines have the corrugating roller placed too close to the paste, which often s to the paste drying out, resulting in significant waste.

2. Servo Motor and Energy-Efficient Drive System: The corrugating machine utilizes a servo motor and a unique variable-speed drive system developed by our factory. It eliminates energy-consuming gears and employs a synchronous belt and pulley drive as the main transmission mechanism, combined with our proprietary technology. This design saves over 30% more power compared to traditional corrugating machines of the same type.

3. Automatic Roller Separation for Temperature Control: Traditional corrugating machines cannot rotate when stopped, ing to uneven temperature distribution (known as the "banana" effect), blistering, waste production, and slower speeds. Our newly developed XHL450 High-Speed Corrugating Machine automatically separates the pressure roller and corrugating roller when stopped, allowing them to rotate independently and uniformly. This ensures each roller reaches an even temperature before restarting, preventing pit collapse caused by uneven roller temperatures and significantly reducing waste.

4. Patented Quick Roll Change Design: The machine features our patented design—a push-forward quick-change roll system. This allows for easy and safe groove changes within 10 minutes, providing greater production flexibility.

5. Negative Pressure Design for Enhanced Performance: The machine adopts a negative pressure design, which ensures rapid acceleration and braking without producing waste. Paper threading is easy, safe, and straightforward. In contrast, the market generally uses positive pressure designs, which have several disadvantages: hot corrugated air blows outward, increasing the working environment temperature; waste is often produced during rapid acceleration and braking; paper threading is inconvenient; and broken paper can get rolled into the paste roll's air box, causing further complications. Additionally, positive pressure designs have more complex machine parts, resulting in higher maintenance costs.

6. Integrated Console and Machine Body Design: The machine features an integrated console and body design, making it simple and practical. Workers can operate it more efficiently, and the compact design saves space.

Technical Parameters

1. Maximum mechanical speed: 450m/min, production speed: 400m/min;
2. Diameter of corrugated roller Ф540/360mm, the upper and lower corrugated rollers are made of high-quality chromium molybdenum alloy steel, and the hardness is enhanced by composite treatment. The surface is coated with tungsten carbide, and the corrugated roller is kept for thirty million meters; The Pressure roller is Ф600mm; Preheating roller Ф Surface electroplating of 500mm; Sizing roller Ф The surface of 320mm was treated by fine grinding and concave flower plating hard chromium; Slurry control roller Ф The surface of 196mm was polished and plated with hard chromium, and all the rotating rollers in the machine were balanced;
3. Schneider Electrical Assembly of France;
4. Italian Fisi servo motor;
5. Taiwan Qiyang oil cylinder/oil pressure system. hydraulic station motor 5.5kw;
6. Taiwan city state deceleration motor;
7. Pneumatic Original: Yadeke;
8. The electric cabinet is cooled by industrial air conditioning;
9. casting base;
10. Roll change time: within 10 minutes;
11. Custom made steam hose transition copper joint;
12. Automatic alignment device for changing single door amplitude slurry retaining;
13. The paste plate of corrugated machine is equipped with low level alarm;
14. The main transmission is driven by a synchronous belt synchronous wheel.

What Sets Us Apart
Precision, achievement of
high quality corrugated roller
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    Enterprise establishment

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    High standard factory

Zhejiang Yonghui Corrugated Roller Co., Ltd.
Since its establishment in 2004, Zhejiang Yonghui Corrugated Roller Co., Ltd. has always focused on the R&D and manufacturing of high-quality corrugated rollers, the "heart" component of the corrugated cardboard production line.
With a scientific attitude and professional research and development team, we continuously break through the boundaries of corrugated declare to meet the needs of high-speed, wide-width, and lightweight paper in corrugated cardboard production lines.
With 20 years of profound industry experience, we continue to provide customers with high-quality products, Combined with a huge strategy database, each pair of corrupting rollers is no longer a cold metal, but an "engine" that continuously creates value for customers.
As a high quality Hydraulic Vertical Forward Push Type Quick Change Roll Corrugating Machine supplier and custom Hydraulic Vertical Forward Push Type Quick Change Roll Corrugating Machine company, Yonghui with the spirit of craftsmanship, we meticulously grind over 40 production processes. ensure the high precision of the roller body, with a surface the roughness of Ra 0.4-0.6, to meet the continuous operation of the corrugated line at a speed exceeding 300 meters. Ado being American Praxair super hard alloy tungsten carbide powder, combined with advanced supersonic spraying equipment in the world, the hardness and high wear resistance of the corrugated roller surface are second only to diamond, providing customers an ultra service life of over 40 million meters.
The meticulous calibration and quality controls of each process are a solemn commitment to customers and do not disappoint their expectations More than 20 sales and after-sales teams promote services covering the whole country Together with customers, we explore the latest design process es for corrugated rollers that meet their needs, and provide process on technical support to continuously create greater value for customers.
Nowadays, over 3000 pairs of corrugated rollers are running on over 1000 corrugated cardboard production lines in real-time faced with high-speed production lines and increasingly lightweight cardboard, we will always be committed to improving the manufacturing process of corrugated rollers, exploring the unknown with technology, and driving the future with data. Today, Yonghui will work with customers to cross the 2. diameter width technical gap, surpass the technical peak of 400-meter high-speed operation, and jointly witness the extraordinary performance of the industry.
What sets Us Apart
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