Custom Peripheral Heating Corrugating Rollers

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Peripheral Heating Corrugating Rollers

Peripheral Heating Corrugating Rollers

Introduction of Peripheral Heating Corrugating Rolls
The Peripheral Heating Corrugating Roll is a new type of steam heating structure corrugated roller, which includes a hollow cylinder and a shaft head fixed and sealed at both ends of the cylinder. The middle of the end face of the shaft head is equipped with a through hole, which is connected to the internal space of the cylinder.
A certain number of steam pipe holes are evenly arranged on the end face of the cylinder body. The steam pipe hole is equipped with a steam pipe. The two ends of the steam pipe are connected with a steam pipe installation plate, which is fixedly connected to the end face of the cylinder.
The peripheral heating system and drilled corrugated roller developed by Zhejiang Yonghui have been successfully installed in many corrugated paperboard manufacturers, especially in important areas that require high-speed and efficient production.

Advantages of Peripheral Heating System
1.It can achieve rapid heating within five minutes.
2.The deformation of the corrugating roll is small, and its service life is 20% longer than that of traditional corrugating rolls.
3.It can save more than 10% of energy.
4.The steam continuously generates heat while circulating in the pipeline and will not condense.
5.The running speed of the corrugating roll has been increased from 150 to 160 meters per minute to 200 to 400 meters per minute.
6.It has improved the functions of induced steam heat dissipation, rapid preheating and temperature adjustment of traditional corrugating rolls to meet the constantly changing production requirements.
7.It maintains a uniform temperature curve throughout the working width, so the diameter consistency and the adhesion is better.
8.The cardboard does not deform ("banana effect") when the corrugating roll stops.
9.It has the good condensation reflux, is easy to maintain, and does not require the use of a siphon.

Flute Type

A, C, B, E F, G

Material

50CrMoA

Heating Treatment Hardness

HRC59-62

Coating

Praxair 1342 super-hard tungsten carbide powder

Coating Thickness

0.06-0.08mm

Roughness

≤Ra0.4

Tungsten Carbide Hardness

HV1250-1400

What Sets Us Apart
Precision, achievement of
high quality corrugated roller
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    Enterprise establishment

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    High standard factory

Zhejiang Yonghui Corrugated Roller Co., Ltd.
Since its establishment in 2004, Zhejiang Yonghui Corrugated Roller Co., Ltd. has always focused on the R&D and manufacturing of high-quality corrugated rollers, the "heart" component of the corrugated cardboard production line.
With a scientific attitude and professional research and development team, we continuously break through the boundaries of corrugated declare to meet the needs of high-speed, wide-width, and lightweight paper in corrugated cardboard production lines.
With 20 years of profound industry experience, we continue to provide customers with high-quality products, Combined with a huge strategy database, each pair of corrupting rollers is no longer a cold metal, but an "engine" that continuously creates value for customers.
As a high quality Peripheral Heating Corrugating Rollers supplier and custom Peripheral Heating Corrugating Rollers company, Yonghui with the spirit of craftsmanship, we meticulously grind over 40 production processes. ensure the high precision of the roller body, with a surface the roughness of Ra 0.4-0.6, to meet the continuous operation of the corrugated line at a speed exceeding 300 meters. Ado being American Praxair super hard alloy tungsten carbide powder, combined with advanced supersonic spraying equipment in the world, the hardness and high wear resistance of the corrugated roller surface are second only to diamond, providing customers an ultra service life of over 40 million meters.
The meticulous calibration and quality controls of each process are a solemn commitment to customers and do not disappoint their expectations More than 20 sales and after-sales teams promote services covering the whole country Together with customers, we explore the latest design process es for corrugated rollers that meet their needs, and provide process on technical support to continuously create greater value for customers.
Nowadays, over 3000 pairs of corrugated rollers are running on over 1000 corrugated cardboard production lines in real-time faced with high-speed production lines and increasingly lightweight cardboard, we will always be committed to improving the manufacturing process of corrugated rollers, exploring the unknown with technology, and driving the future with data. Today, Yonghui will work with customers to cross the 2. diameter width technical gap, surpass the technical peak of 400-meter high-speed operation, and jointly witness the extraordinary performance of the industry.
What sets Us Apart
WE KNOW THAT EVERY DECISION

More Information About Peripheral Heating Corrugating Rolls What You Need to Know

At Zhejiang Yonghui Corrugated Roller Co., Ltd., we take immense pride in our innovative and high-performance pressure rolls, specifically designed to revolutionize the corrugated cardboard production process. Our flagship product, the Peripheral Heating Corrugating Roll, stands out as a testament to our commitment to advanced and continuous improvement in the packaging industry.

Heating Efficiency

Our Peripheral Heating Corrugating Roll is engineered to deliver rapid and uniform heating, ensuring good performance in high-speed production environments. This advanced steam heating structure allows for quick temperature adjustments and maintains a consistent temperature profile across the entire working width of the roll. This uniformity is crucial for achieving high-quality corrugated cardboard without deformations or inconsistencies.

Enhanced Durability and Longevity

One of the key advantages of our Periphery Heating Flute Roller is its exceptional durability. The roll's design minimizes deformation, resulting in a service life that is 20% longer compared to traditional corrugating rolls. This extended lifespan translates to significant cost savings and reduced downtime for maintenance and replacement.

Energy Efficiency

In an era where energy conservation is paramount, our Peripheral Heating Corrugating Roll excels by saving more than 10% of energy compared to conventional solutions. The efficient steam circulation system ensures continuous heat generation without condensation, making it an environmentally friendly and cost-effective choice for modern packaging operations.

Speed and Performance

The packaging corrugated roll from Zhejiang Yonghui is designed to meet the demands of high-speed production lines. Our advanced heating system allows the corrugating roll to operate at speeds ranging from 200 to 400 meters per minute, significantly enhancing productivity and efficiency. This speed increase is achieved without compromising the quality of the corrugated cardboard, ensuring that your final product meets high standards.

Quality and Adhesion

Maintaining a uniform temperature curve throughout the working width of the Peripheral Heating Corrugating Roll ensures consistent diameter and outstanding adhesion. This consistency is vital for preventing defects and ensuring that the corrugated cardboard maintains its structural integrity. Additionally, the roll's design prevents the banana effect, a common issue where the cardboard deforms when the roll stops, further enhancing the quality of your final product.

Easy Maintenance and Sustainability

Our Periphery Heating Flute Roller features an outstanding condensation reflux system, making it easy to maintain and eliminating the need for a siphon. This design not only simplifies maintenance procedures but also contributes to a more sustainable and eco-friendly production process. By reducing the need for additional maintenance equipment and minimizing energy consumption, our rolls help you achieve a more sustainable packaging operation.

Why Choose Zhejiang Yonghui?

When you choose Zhejiang Yonghui, you are partnering with a company that has over 20 years of industry experience and a proven track record of innovation and advanced. Our commitment to research and development ensures that our products are always at the forefront of technological advancements. We work closely with our customers to understand their unique needs and provide tailored solutions that meet and exceed their expectations.

Our Peripheral Heating Corrugating Roll is not just a product; it is a solution that addresses pressing challenges in the corrugated cardboard industry. By choosing our rolls, you are investing in a future where high-speed production, energy efficiency, and consistent quality are not just goals but achievable realities.

Invest in Quality, Invest in Zhejiang Yonghui

The Peripheral Heating Corrugating Roll from Zhejiang Yonghui Corrugated Roller Co., Ltd. is a game-changer in the packaging industry. Our advanced heating system, enhanced durability, energy efficiency, and outstanding performance make it an ideal choice for manufacturers looking to optimize their corrugated cardboard production process. By choosing Zhejiang Yonghui, you are not only investing in high-quality products but also in a reliable partner committed to your success.

Contact us today to learn more about our innovative Peripheral Heating Corrugating Rolls and how they can transform your packaging operations.

What sets Us Apart
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What sets Us Apart
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