Corrugated Cardboard Line

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Fully Automatic Intelligent Redundant Dual System Glue Making Station

Fully Automatic Intelligent Redundant Dual System Glue Making Station

Introduction

The Fully Automatic Intelligent Redundant Dual System Glue Making Station is a high quality solution designed for medium and large paper mills, ensuring uninterrupted glue production. This system features a double redundant design in both hardware and software, guaranteeing 24/7 operation without downtime. It supports remote diagnosis, upgrade, maintenance, and monitoring, allowing for seamless management through a LAN, mobile applet, or integrated production management system. The station is capable of meeting the high demands of multiple wide and high-speed tile lines, ensuring fast preparation of fresh, high-quality glue. Additionally, it includes intelligent data statistics for material and power consumption, precise glue usage metering, and online viscosity detection, making it a comprehensive solution for modern paper production needs.

Features

1. Redundant Dual-System Glue Production Station
Dual-System Redundancy: Guarantees continuous operation, eliminating production halts due to system failures.
Advanced Monitoring: Real-time oversight through multi-point LAN monitoring and mobile applet integration.
Data-Driven Insights: Tracks material and power consumption, machine glue supply, and glue usage with precision.

2. Intelligent Data Statistics Section
Comprehensive Reporting: Provides detailed material and power consumption reports for efficient resource management.
Precision Monitoring: Includes glue supply statistics, precise glue usage metering, and online viscosity detection.
Real-Time Optimization: Enables operators to monitor and adjust production processes for efficiency.

3. Environmental Protection and Energy Saving Features
Water Recycling: Reuses tile line washing machine water for glue production, significantly reducing water waste.
Maintenance-Free Design: Self-test and alarm functions ensure hassle-free operation.
Remote Maintenance: Intelligent diagnostics allow quick issue resolution, regardless of distance.
Fool-Proof System: Prevents errors and ensures safe, reliable operation.

4. Customized Glue Making Processes
Flexible Options: Offers one-step, two-step, mounting, modified starch, synthetic powder, and three-in-one glue making processes.
Precision Control: Allows arbitrary combination of gum making modes and formulas for tailored production needs.
Custom Storage Solutions: Provides starch storage tanks tailored to specific factory requirements.

5. Remote Monitoring and Maintenance
Online Upgrades: Enables system updates and improvements via internet access.
Real-Time Diagnostics: Quickly identifies and resolves issues through remote diagnostics and PLC connectivity.
Cost Savings: Reduces the need for on-site after-sales service, saving time and expenses.
Comprehensive Alarms: Includes logical, component feedback, mis-operation, material shortage, viscosity, temperature, power, and motor overload alarms.

What Sets Us Apart
Precision, achievement of
high quality corrugated roller
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    Enterprise establishment

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    High standard factory

Zhejiang Yonghui Corrugated Roller Co.,Ltd
Since its establishment in 2004, Zhejiang Yonghui Corrugated Roller Co., Ltd. has always focused on the R&D and manufacturing of high-quality corrugated rollers, the "heart" component of the corrugated cardboard production line.
With a scientific attitude and professional research and development team, we continuously break through the boundaries of corrugated declare to meet the needs of high-speed, wide-width, and lightweight paper in corrugated cardboard production lines.
With 20 years of profound industry experience, we continue to provide customers with high-quality products, Combined with a huge strategy database, each pair of corrupting rollers is no longer a cold metal, but an "engine" that continuously creates value for customers.
With the spirit of craftsmanship, we meticulously grind over 40 production processes. ensure the high precision of the roller body, with a surface the roughness of Ra 0.4-0.6, to meet the continuous operation of the corrugated line at a speed exceeding 300 meters. Ado being American Praxair super hard alloy tungsten carbide powder, combined with advanced supersonic spraying equipment in the world, the hardness and high wear resistance of the corrugated roller surface are second only to diamond, providing customers an ultra service life of over 40 million meters.
The meticulous calibration and quality controls of each process are a solemn commitment to customers and do not disappoint their expectations More than 20 sales and after-sales teams promote services covering the whole country Together with customers, we explore the latest design process es for corrugated rollers that meet their needs, and provide process on technical support to continuously create greater value for customers.
Nowadays, over 3000 pairs of corrugated rollers are running on over 1000 corrugated cardboard production lines in real-time faced with high-speed production lines and increasingly lightweight cardboard, we will always be committed to improving the manufacturing process of corrugated rollers, exploring the unknown with technology, and driving the future with data. Today, Yonghui will work with customers to cross the 2. diameter width technical gap, surpass the technical peak of 400-meter high-speed operation, and jointly witness the extraordinary performance of the industry.
What sets Us Apart
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What sets Us Apart
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  • Call Us
    +86-18661680180
  • Need Support
    bonnie@yonghuipm.com
  • Head Office
    Guosheng Road Block 1-7, Block 4-2, Zhuma Industrial Park, Jinhua City, Zhejiang Province, China