Custom Intelligent Automatic Glue Making Machine System

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Intelligent Automatic Glue Making Machine System

Intelligent Automatic Glue Making Machine System

Introduction

The Intelligent Automatic Glue Making Machine System is a high quality solution designed to streamline the glue production process in the corrugated cardboard industry. This system integrates advanced technologies to ensure efficient, reliable, and precise glue manufacturing. 

Features

1. Intelligent System
Dust-Free Hopper: Prevents starch splash, ensuring a clean working environment.
Waterproof Starch Main Tank Inlet: Protects against moisture, maintaining starch quality.
Explosion-Proof Diaphragm Pump: Safely conveys starch without risk of explosion.
Polished Main Tank Inner Wall: Reduces material buildup, ensuring smooth operation.
Patented Mixing Tank & Dispersing Disc: Enhances glue mixture homogeneity and quality.
Air Cannon & Quick Save Function: Quickly resolves production stagnation and emergencies.
Real-Time Viscosity Detection: Ensures accurate and stable glue consistency.
Anti-Fooling Alkali Storage: Prevents errors in alkali measurement, ensuring precise glue formulation.
Unattended Operation: Reduces labor costs and improves productivity.

2. High-Pressure Spray and Curved Preheating Plate System
Automatic Sprayer: Reduces glue usage and ensures quick penetration for strong bonds.
Curved Preheating Plate & Edge Heating: Heats cardboard edges, improving fit and correcting warping.
Upper & Lower Sprayers: Activate at slow speeds to replenish water and correct warping, preventing face paper bursting.
ELS Control System: Precisely controls spray amount based on width, speed, and paper material, minimizing waste.
Improved Bonding Strength: Enhances cardboard quality and increases production line speed by 30-50 meters per minute.

3. Pressure-Adjustable Contact Bar
Automatic Air Pressure Adjustment: Adapts to changes in tile weight for High quality glue coating.
Tailored Ballasting Modes: Adjusts based on corrugation type, material, and speed.
Reduced Glue Usage: Saves over 3% of heat energy and increases line speed by more than 10%.
Wear-Resistant Materials: Tungsten carbide spraying ensures durability for over 100 million meters.
Stable Pneumatic System: Uses high-quality precision machining and imported materials for reliable operation.
Improved Printing Quality: Minimizes staring through, enhancing the final product's appearance.

Host optional configuration:

 

Single system

Redundant dual system

Host model

XH2000L

XH2500L

XH3800L

XHDS40001

XHDS5000L

XHDS7600L

The  good glue making ability (two-step method)

1.6T

2T

3T

1.6T×2

2T×2

3.4T×2

Starch storage and delivery system

Customized starch storage tank

12/15/20/30/60m³

12/15/20/30/60m³

2/15/20/30/60m³

2/15/20/30/60m³

2/15/20/30/60m³

 

What Sets Us Apart
Precision, achievement of
high quality corrugated roller
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    Enterprise establishment

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    High standard factory

Zhejiang Yonghui Corrugated Roller Co., Ltd.
Since its establishment in 2004, Zhejiang Yonghui Corrugated Roller Co., Ltd. has always focused on the R&D and manufacturing of high-quality corrugated rollers, the "heart" component of the corrugated cardboard production line.
With a scientific attitude and professional research and development team, we continuously break through the boundaries of corrugated declare to meet the needs of high-speed, wide-width, and lightweight paper in corrugated cardboard production lines.
With 20 years of profound industry experience, we continue to provide customers with high-quality products, Combined with a huge strategy database, each pair of corrupting rollers is no longer a cold metal, but an "engine" that continuously creates value for customers.
As a high quality Intelligent Automatic Glue Making Machine System supplier and custom Intelligent Automatic Glue Making Machine System company, Yonghui with the spirit of craftsmanship, we meticulously grind over 40 production processes. ensure the high precision of the roller body, with a surface the roughness of Ra 0.4-0.6, to meet the continuous operation of the corrugated line at a speed exceeding 300 meters. Ado being American Praxair super hard alloy tungsten carbide powder, combined with advanced supersonic spraying equipment in the world, the hardness and high wear resistance of the corrugated roller surface are second only to diamond, providing customers an ultra service life of over 40 million meters.
The meticulous calibration and quality controls of each process are a solemn commitment to customers and do not disappoint their expectations More than 20 sales and after-sales teams promote services covering the whole country Together with customers, we explore the latest design process es for corrugated rollers that meet their needs, and provide process on technical support to continuously create greater value for customers.
Nowadays, over 3000 pairs of corrugated rollers are running on over 1000 corrugated cardboard production lines in real-time faced with high-speed production lines and increasingly lightweight cardboard, we will always be committed to improving the manufacturing process of corrugated rollers, exploring the unknown with technology, and driving the future with data. Today, Yonghui will work with customers to cross the 2. diameter width technical gap, surpass the technical peak of 400-meter high-speed operation, and jointly witness the extraordinary performance of the industry.
What sets Us Apart
WE KNOW THAT EVERY DECISION

More Information About Intelligent Automatic Glue Making Machine System What You Need To Know

At Zhejiang Yonghui, we are proud to introduce our Intelligent Automatic Glue Making Machine System, an innovative solution designed to meet the growing demands of the corrugated cardboard industry. Our glue making machine is engineered to automate and optimize the glue production process, offering significant advantages in efficiency, consistency, and cost-effectiveness. This system is essential for manufacturers looking for high-quality adhesive solutions in large-scale production environments, whether for paper glue machine applications or glue stick making machine needs.

What Is the Intelligent Automatic Glue Making Machine System?

The Intelligent Automatic Glue Making Machine System is a fully automated solution designed to produce glue efficiently for corrugated board manufacturing. The machine integrates advanced technology with intelligent control systems to mix, prepare, and dispense glue at high speed and precision. With the increasing demand for fast and reliable adhesive production, this system eliminates manual labor, reduces human error, and enhances productivity.

This system is ideal for businesses in the packaging and paper industry that need a continuous supply of glue, especially in high-volume environments. Whether it's for small or large-scale operations, the glue making machine ensures consistent and high-quality adhesive, making it a vital component of any corrugated cardboard production line.

Key Features of the Intelligent Automatic Glue Making Machine

1. Automatic Glue Production

Our glue making machine automates the entire glue production process, eliminating the need for manual preparation and mixing. The system monitors and adjusts the glue formulation in real-time, ensuring consistent quality throughout the production cycle. This is particularly beneficial for manufacturers who require large quantities of glue in a short amount of time.

2. Precise Glue Mixing and Consistency

The machine is equipped with advanced mixing technology to ensure that the glue is mixed evenly, providing a high-quality product. Consistent viscosity and texture are critical in paper glue machine applications, and our system guarantees that the adhesive meets the precise standards needed for successful corrugating.

3. Energy Efficiency

In addition to reducing labor costs, the Intelligent Automatic Glue Making Machine System is designed with energy efficiency in mind. It minimizes glue waste and optimizes energy use, providing a cost-effective solution for businesses looking to reduce their operational expenses while maintaining high production standards.

4. High-Volume Output

Designed for high-speed production lines, the system can handle large volumes of glue without compromising on quality. It continuously delivers the required amount of adhesive, ensuring that production runs smoothly without interruptions. This is especially valuable for manufacturers of glue stick making machines, where continuous glue supply is essential.

Applications of the Glue Making Machine System

The Intelligent Automatic Glue Making Machine System is primarily used in the corrugated cardboard industry but has versatile applications in other sectors as well:

Corrugated Cardboard Production: As one of the key components in the corrugating process, this paper glue machine produces the high-quality adhesive required for bonding the liner and medium in corrugated board production.

Packaging Industry: Businesses involved in packaging rely on the glue stick making machine to maintain a steady supply of glue for their production lines. The glue making machine ensures that the glue is consistently prepared, meeting the demands of large-scale packaging production.

Paper and Printing: The system can also be used in the paper industry for adhesive applications in paper laminating or binding, providing a reliable solution for businesses that require high-quality, uniform glue preparation.

Advantages for Manufacturers and Users

1. Improved Operational Efficiency

By automating the glue-making process, the Intelligent Automatic Glue Making Machine System eliminates bottlenecks caused by manual preparation. This significantly speeds up the production process, allowing manufacturers to meet high production demands without compromising on quality.

2. Reduced Labor Costs

With the automation of glue production, businesses can reduce the number of labor-intensive tasks, cutting down on manpower and associated costs. Additionally, the system reduces human errors, ensuring that glue quality remains consistent across production runs.

3. Minimal Maintenance and Downtime

The system is designed to be easy to maintain, with clear diagnostics and self-regulating mechanisms. It requires minimal intervention, reducing downtime and maintenance costs while keeping your production line running smoothly.

4. Customizable Glue Formulation

The glue making machine allows manufacturers to adjust the formulation based on specific product requirements. This flexibility ensures that businesses can produce various types of glue with different viscosities, strengths, and other properties that match their needs.

What sets Us Apart
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What sets Us Apart
HAVEN'T FOUND THE PRODUCTS YOU WANT?